Manufacturing Process Automation System

 

 

 

 

Manufacturing Process Planning Automations System (MPPAS) Software capabilities are robust, easy to use, and utilized by make-to-stock, make-to-order, assemble-to-order, and configure-to-order manufacturers across a variety of industries. Enterprise MPPAS manufacturing software supports process manufacturing, discrete manufacturing, and mixed-mode manufacturing environments.

Process manufactures rely on MPPAS manufacturing software functionality to meet their complex and always-changing business needs. MPPAS manufacturing ERP software supports manufacturers by offering complete lot tracking and traceability, compliance management, good manufacturing practices (GMP) support, quality control, recall management, shelf life tracking, market-based pricing, catch weight processing, formulation and recipe management, ingredient substitution, and bi-product and co-product management.

For discrete manufacturers, MPPAS manufacturing software capabilities also support attributed inventory, on-line product configuration, quoting and conversion to orders, bill of materials management, component substitution, lean manufacturing, project accounting including multiple billing methods, outside processing and outsourced assembly.

Function Highlights of Manufacturing Process Automation System (MPPAS)

     Sales/Customer Order Processing

     Manufacturing Planning

     Raw Material Management

     Production System

     DCS Reader System

     Warehouse & Packing Management System (Including Barcoding)

     Materials Gate Movement

     GAFI Planning & Monitoring System

     Truck/Container Movement System from Gate

     Administration Utilities

 

Manufacturing Production Process Automation System (MPPAS) enterprise application software solution entitled MPPAS ERP integrates back-office applications for manufacturing & distribution and be linked to financials with front-office applications for customer support and sales force automation. MPPAS ERP is an software suite that extends communications across your entire organization and throughout your virtual supply chain.

 

Egypt Experts for Information Technology (EEIT) is focused on developing software solutions that enable users to know, understand and respond to their customers, suppliers, partners and employees. Manufacturing Production Process Automation System (MPPAS) automates and streamlines your enterprise planning and shop floor operations. By providing critical information on every level of the manufacturing process – from resource planning to shop floor to administration – Manufacturing Production Process Automation System (MPPAS) helps drive decisions in sales and customer support. Now your entire organization works in sync with up-to-the minute customer information to serve your customers better and to enhance your bottom line.

 

 

 

 

AN IDEAL FIT

 

Whether your manufacturing operations consist of one plant or multiple sites, Manufacturing Production Process Automation System (MPPAS) is an ideal fit. The application supports multiple plants by allowing an organization to centrally define parts, bills of materials (BOM’s), suppliers and more. Then, these definitions easily can be distributed across multiple plants or servers. And Manufacturing Production Process Automation System (MPPAS) thrives in mixed-mode product environments. It supports make-to-order, make-to-stock, assemble-to-order, configure to- order, job shop and repetitive environments.

 

INTERNATIONAL SUPPORT

As companies expand into international markets, they need international support from their back office software solutions. Manufacturing Production Process Automation System (MPPAS) accommodates international trade by providing international date formats, customs documentation and international phone numbers and addresses. Also, full multi-currency support in Manufacturing Plus™ allows you to conduct purchasing transactions in foreign currencies and translate receipt amounts to the base currency

for actual costing. Multi-currency support ensures common rate utilization throughout MPPAS.

 

SUCCESSFUL MANUFACTURING OPERATIONS

On virtually a daily basis, companies around the world are discovering new techniques and tools designed to improve their manufacturing processes. Today’s manufacturing landscape is an ever evolving environment, and only companies with streamlined manufacturing processes will succeed. Manufacturing Production Process Automation System (MPPAS) helps you compete in the increasingly competitive economy by automating and streamlining manufacturing operations. The result – reduced waste from back-office processes, reduced cycle times, improved communications between your front-office and back-office, increased levels of overall customer satisfaction and more.

 

INVENTORY CONTROL

Manufacturing Production Process Automation System (MPPAS) simplifies inventory control. It tracks all movement of materials, allocations, movement history and inventory transfers throughout your single plant or multiple locations using full radio frequency (RF)/bar code data collection.

 

SERIALIZATION AND LOT CONTROL

Enhanced serial/lot functionality allows serial number input at receipt or shipment. Serial/lot functionality also allows a lot-controlled item to be linked to a serialized parent and enables forward and backward traceability for items that are made with a combination of lot-controlled and serialized items.

 

FINANCE

If required Manufacturing Production Process Automation System (MPPAS) can be fully integrated with Financials package to deliver cost management and reporting with unlimited user-defined cost elements. Featuring cost variance analysis and graphical cost comparison inquiries and reports, Manufacturing Production Process Automation System (MPPAS) will quickly identifies and isolates potential problem areas.

 

QUALITY ASSURANCE

 

Manufacturing Production Process Automation System (MPPAS) provides inspection processing, inspection history, supplier quality evaluations and user-defined inspection criteria. Quality Assurance is vital to continuous manufacturing improvement – and tighter, more precise processes equal greater manufacturing consistency, which leads to better products and ultimately more satisfied customers.

 

 

 

 

Customer Order Processing:

 

An efficient order entry system is a powerful tool for increasing productivity and enhancing customer service. MPPAS Sales/Customer Order Processing (SOP) module to streamline the process, save time and reduce errors. Processing customer’s orders is one of the most critical functions in any distribution and manufacturing business. Speed, correctness and efficiency are the key requirements of any order processing system. Your customer service functions require the power and flexibility of MPPAS Sales Order Processing module (SOP). MPPAS SOP module supports the most comprehensive functions of Order Processing. It facilitates the order entry process by allowing generation of Quotations and Estimates, Validating Credits and Calculating Rates / Charges, Accepting Orders and generating Delivery Challans and Sales Invoices. Sales Returns can also be used in conjunction with MPPAS Inventory to increase stock.

 

 

WORKFLOW-ENABLED ENGINEERING CHANGE MANAGEMENT

 

By electronically notifying users when their action or assistance is required, Manufacturing MPPAS ERP enables you to eliminate the paper trail and use workflow-enabled engineering change management to reduce waste and cycle times. Workflow management in MPPAS ERP also helps you document your procedures – as required for ISO and other quality certifications. Engineering change management is the first step to streamlining workflow. Now, you can take control of the engineering process and reduce its cycle times. Workflow management in MPPAS automatically routes action messages to the individuals involved with approving an engineering change request – notifying them when their action is needed.

 

The entire process is paperless. From planning through requisition and purchase order generation, electronic action messages are delivered to the appropriate individuals at the appropriate time. Also, your supplier information, purchase agreements and supplier evaluation metrics are electronically maintained – and electronic data interchange (EDI) is fully supported.

 

INTERACTIVE PLANNING AND SCHEDULING

 

By automating the back-office manufacturing process, you’ll tap into the power of interactive planning and scheduling capabilities. With MPPAS ERP, you can analyze current product schedules and ways to streamline production. Automated planning and scheduling in MPPAS is designed help you move more product – and less paper. Offering enhanced alternate routing support, MPPAS ERP allows you to create, maintain and use alternate routings during work order entry for capacity planning and shop floor scheduling.

 

You can also establish and maintain more than one alternate routing for any manufactured item. Also, MPPAS ERP easily captures information on any rejected materials, rework costs and total costs involved for production of reworked items. Rework processing capabilities are provided to allow you to assign any rejected items to a maintainable rework order – complete with the costs of all previous operations.

 

MANUFACTURING RESOURCE PLANNING (MRP)

 

Manufacturing Production Process Automation System (MPPAS) provides user-friendly, graphical, interactive MRP as well as supply/demand review, master production scheduling, sales/forecast/plan comparison, capacity analysis, constraint analysis, material what-if analysis, supplier MRP and supplier schedules. As an interactive capability, MRP in MPPAS ERP allows you to synchronize supply and demand based on up-to-the-second information – all online. Also, finite capacity of bottleneck work centers can be factored in as needed. Manufacturing Production Process Automation System (MPPAS) provides a powerful MRP window for quick viewing and responding to action messages. Material planners can easily access this window and eliminate trudging through mounds of obsolete MRP action reports.